badland zxr 12000 winch parts

Otherwise, wire rope may bind during operation. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Disconnect power to winch and allow it to cool completely before service. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. The two black wires are on the far right and far left of the red wires. Move Clutch Handle to the Released position. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! I do a review and install some new parts. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored I did not see replacement cable for zxr-5000. Shop products from small business brands sold in Amazons store. This item can only be purchased on www.buya.com with "In-store pickup" only. The Badland will be made in China using parts sourced horribly. Use as intended only. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Let's discuss some setbacks of this unit. Do not use damaged equipment. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. No warranty. You can increase the rope length and get more spools on your drum with its thin size. Replacement Parts - Badlands To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Don't get scammed by websites pretending to be Harbor Freight. Do not wear loose clothing or jewelry, as they can be caught in moving parts. I haven't been planning on getting a winch in the near future, but the price is intriguing. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Do not place finger(s) through hook. Only use a 12V automotive (or equivalent) battery, in good condition. Some customers report that this product overheats. Fingers may be caught and get pulled into fairlead or drum. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Failure to follow all instructions may result in fire, serious injury and/or DEATH. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Press the remote ON switch until the blue light blinks. The device alone cannot ensure safety for you and the vehicle. I cant seem to find a parts listing for the plastic box with cover. To use the wireless remote, lift the socket cover to plug the remote switch. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Maintain labels and nameplates on the winch. Do not lean over or come in contact with battery while making connections. Badland 2500 Winch Parts - Winch Mania When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. This can accommodate any winch line with a thickness of 5/8 inch and thinner. If you are looking at how to wire a badland 2500 pound winch? I need cable information to replace csble . This helix gives rise to the composite rope. Has anyone else been successful in finding replacement parts ? The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. There are two black wires and two red wires that come out of the winch. Since there are no 3000 lb winches listed, which electronics should I try? These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Some main key features make this Badland winch stand out on the market. Now that youve installed your winch, the next step is to wire it. Circuit Breaker: Benefits Of Badland Winches: Different features have been incorporated in it, which were previously not available in any model. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Badland 63769 ZXR 9000 lb. 12,000 lb. Winch with Wire Rope - Harbor Freight Tools Recoil the wire rope back into the winch under at least 500 lb. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Lift the Socket Cover exposing the electrical switch connector. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Remove all metal jewelry before working near battery. Remove old Wire Rope and attach new assembly. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Only winch with the winching vehicle s transmission in neutral. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Prevent entanglement. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. To operate the winch, plug the remote into the socket connector. Next, mount the unit at the bumper of your vehicle. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. Where can I order\purchase these items? To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Check for voltage at armature port with Switch pressed. Do not loop the wire rope around object and hook onto itself. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. (Wire rope enters/exits at the top. Winch Central is reader-supported. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. I could try using a controller from another brand. Diagrams within this manual may not be drawn proportionally. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Do not use the winch even if minor damage appears. Examine the wire rope. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Oversized item: cannot be shipped to Alaska or Hawaii. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. This is a kinked wire rope that has been straightened out. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Remote Control: 4. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. The wireless remote controller box will act as a receiver for the wireless remote. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Ventilate area well before and while working on battery. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Electrical winches can perform at their maximum potential for a limited amount of time. Test Electric Winch for proper operation. Stay alert, watch what you are doing and use common sense when operating. No hardware to mount or connect the electrical components. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Here are a few that are very helpful. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Badland winches are known for durability, fair price, and easy maintenance. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Make a secure path for the cable routing away from moving parts and encounters from road debris. I had the same problem with 12000lb. We may earn a small commission from affiliate links and paid advertisements. Your email address will not be published. Handlebar switch is convenient to control the winch with just a thumb operation. Read this material before using this product. An installation manual is also part of the package. It is affordable yet features extreme power and efficient, advanced design. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. lb. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Badland is a winch brand that provides good quality winches. Thanks Clarence. Will the new electronics parts that are available work on this winch? Winch with Wire Rope. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. The first time was on warranty. Always examine the working conditions of your winch before using it on the trail. It has a very smooth surface to feed your synthetic rope through. All connections must be tight and clean. Winch, Badland ZXR 12000 lb. It is in the signature Mile Marker orange and black color. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Badlands 12,000-Pound Winch - The Best Deal In Winching As you can see all the parts in the diagram below, you can understand the wiring well. Do not exceed the angles shown in Figure B for a roller fairlead. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. This step is necessary to ensure your safety while using the unit. Im looking for a drum assembly for a Badland 2500 lb winch. Im looking for a replacement tension plate for my 2500# badlands winch. Yes, these units are waterproof. Wrap wire rope under 500 lb. Battery weak, recharge. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Frequency (hz)315 Mhz. It is relatively easy and manageable with the Badland Winches. However, using it to self-recover your vehicle or someone else's might require some practice and care. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. However, the brand does not provide winch accessories as widely as other winch brands do. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Save This Manual How do I get the hardware. then wait about a month or so for them to get in, they come all the way from Chinese town. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. JavaScript is disabled. Secure load after moving. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. You may wish to keep the engine running while using this winch, to continually recharge the battery. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Run winch with vehicle motor running. There are two red wires that come out from the central ports. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow.