0000010799 00000 n Instead, we suggest you look for the Harley Torque specs PDF for your specific model. M. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Plus, its motorcycles are just as iconic as the company itself. ). remember to move the torque wrench quick and steady or you will over torque the fastener. I have had best luck splitting the difference between the upper and lower values. Rocker arm, rocker cover, derby cover, ect. (95.25 mm)Stroke - 4.00 in. Carburetor Troubleshooting Then, release the jam nut that you can view on top of the adjuster to keep it in place. Now, you need to bring your service manual and follow the instruction. Torque Specifications Archives - AutoZone Inner primary bolts: 18-24 ft lbs. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K Torque means the amount of rotation each screw and nuts require to tighten on its spot. To cylinder heads They changed the Compensator system on the 103in between 2013 and 2014. gear lube. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Starter Jack shaft bolt(torque) | Harley-Davidson Riders Club of Great 83. engines, HD 2007/08 25-40 foot pounds Tappet Screen Plug Primary cover bolts: 14-21 ft lbs. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 0000009563 00000 n Transmission Side Cover bolts Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 3.80 litres (4.02 US quarts) Other specifications. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Now your clutch lever is adjusted and ready. 4 0 obj 2014 Harley-Davidson Street Glide Special specifications and pictures Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. 30-45 foot pounds 883 to 1200 Upgrade TC95 100HP Street TC Performance Heads 100+HP, Pro Tuning on a Shade Because hydraulic clutches are innovatively designed with self-adjusting mechanism. Installation, Maintenance and Tuning Index will help you The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Drag Strip Gallery And depending on how much you rub off, it will let the clutch open up. Slipper clutch install | Harley Davidson V-Rod Forum My wife has seemed to have misplaced my manual:|. 12-18 foot pounds I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. % Torque Spec for Clutch Cover Bolts? - Venture Rider Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Harley-Davidson Deluxe Specs. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Seriously? The first question I want to ask back is: "why are you working on your bike without a service manual?" Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Sportster Unlimited Transmission Sprocket nut 25-30 foot pounds If I was to give a torque setting I would say 70 in./lb. 7-9 foot pounds Battery. DIESEL-FUMES. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Harley-Davidson Street Glide Special Technical Specifications TC 0000033993 00000 n Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. is that right? Harley Inner & Outer Primary Housing, Clutch, Compensator - YouTube endobj Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. 9. Within 7000 miles the nut came loose. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Ask us a Question. QO_(44? Improve Throttle Response Sometimes you can even shift up into second and then down into the first. Thus, the motorcycle gets its top speed for which it is known. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Khrome Werks AR100 test torque specs for derby cover?? - Harley Davidson Forums (101.6 mm)Piston displacement - (approx.) 5. For a better experience, please enable JavaScript in your browser before proceeding. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Profession Tuning on a Shade Tree Budget, Engine Performance 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 14-21 is or seems to be a big difference . Tighten them up good and snug, you don't need a torque wrench. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. Install a TC 88/95 cam Now release the clutch plates that caused the dragging. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Therere other torque values for different screws and nuts too. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 1/2" - 58 ft. lbs. I feel confident that it's there to stay. Continue with Recommended Cookies. Pistons and Cylinders Posted on Sep 24, 2009 After that, go down in the transmission cover area, where you can notice that the shaft has a slot. 0000006600 00000 n 0000007875 00000 n A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 70 foot pounds . Of course, it's going to be different! EVO: Primary Drive & Clutch - Sportsterpedia : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate This is from the 17 Touring Service manual. The diaphragm spring bolts should be 90-110 in/lbs. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. 0000024100 00000 n Timer screws (inner cover and sensor plate) It will help you know the torque values precisely. The other question I have issues over is what size of socket or wrench to use. 15-20 foot pounds It will help repel moisture and oil from absorbing into the plates for a while. That did say maxium of 50 degree. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Cast Wheel These are two questions which should not be asked. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Search the site But I didn't car for that. Then, follow its instructions for the motorcycles best servicing and upgrading results. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Clutch Hub Nut | Big Dog Motorcycles Forum When component part replacement is necessary, use the engine type and serial number to identify the correct part. It has several links you could look at. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm.